the rattlebox
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Re: the rattlebox
Cheers for the advice Yeah i have been looking to mount mine inside the car and save weight so i might go this direction? as i said i was just having concerns about it working but iam 98% sure it should be OK,
As for the for alloy hgv plate i can confirm that its off an hgv just not sure which one as there used on many hgv's to cover there battery boxes and use on the walk ways behind the cabs,
Loving the battery box,keep it coming in iam looking forward to the day this car gets fired up
Cheers Don
As for the for alloy hgv plate i can confirm that its off an hgv just not sure which one as there used on many hgv's to cover there battery boxes and use on the walk ways behind the cabs,
Loving the battery box,keep it coming in iam looking forward to the day this car gets fired up
Cheers Don
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Re: the rattlebox
its definatly an improvement...
i wont lie you`ll be looking around 100 quid for one.. mines a POWERVAMP but VARLEY and ODDESSY do very similar size/weight/cost items...
the flared plate is now at work and marked up ready to be bent and welded this week
once again the inner tart has struck and i`ve succumb to the magpie effect!!!! i spotted this on the BGC website while i was looking for his number (its where all my braided hose fitting comes from.. Brian - awesome service and MEGA helpful)
BOSCH 044 pump mount!!!!:
mine will be black.. i feel a bit guilty knowing i probably could have made something but time is always a rarity and it does look a tidy mount so why not....
i wont lie you`ll be looking around 100 quid for one.. mines a POWERVAMP but VARLEY and ODDESSY do very similar size/weight/cost items...
the flared plate is now at work and marked up ready to be bent and welded this week
once again the inner tart has struck and i`ve succumb to the magpie effect!!!! i spotted this on the BGC website while i was looking for his number (its where all my braided hose fitting comes from.. Brian - awesome service and MEGA helpful)
BOSCH 044 pump mount!!!!:
mine will be black.. i feel a bit guilty knowing i probably could have made something but time is always a rarity and it does look a tidy mount so why not....
davenport- Stig Of The Dump
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Re: the rattlebox
right then... after a drunk night out celebrating evostu`s 35th birthday the rallying @ marham didn`t happen so despite feeling rougher than a particulalrly rough thing i went down the workshop in an attempt to achieve something....
the swirl pot needed the base trimming down a little and 4 new holes putting in it.. then came the job of finding somewhere to mount it that A:looked right.. B: made pipe routing easy and neat and C: somewhere out of the way...
after a bit of head scratching.. a few paracetamol.. mother rustling up beans on toast.. and a few gallons of black coffee... i had it... in between the tank and cage.. unfortunatly despite ticking box A, B and C... i had overlooked the D option.... somewhere easy to fit the thing....
the area of floorpan curves and shapes all over the fricken place so i made a small plinth for it.. welded 4 nuts on the underside and shaped it to fit the floor.. and heres the result.. (just needs welding in place):
i also finalised where the ECU will be mounted and made a little ally bracket to hold it in place... but forgot to take pics... my bad.. sorry..
the swirl pot needed the base trimming down a little and 4 new holes putting in it.. then came the job of finding somewhere to mount it that A:looked right.. B: made pipe routing easy and neat and C: somewhere out of the way...
after a bit of head scratching.. a few paracetamol.. mother rustling up beans on toast.. and a few gallons of black coffee... i had it... in between the tank and cage.. unfortunatly despite ticking box A, B and C... i had overlooked the D option.... somewhere easy to fit the thing....
the area of floorpan curves and shapes all over the fricken place so i made a small plinth for it.. welded 4 nuts on the underside and shaped it to fit the floor.. and heres the result.. (just needs welding in place):
i also finalised where the ECU will be mounted and made a little ally bracket to hold it in place... but forgot to take pics... my bad.. sorry..
davenport- Stig Of The Dump
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Re: the rattlebox
Its looking great,fantastic,
Once again thanks for the advice on the battery,you don't need to tell me about the prices i have already seem them lol....gulp!!
I have to say i like your fuel tank,pot and fittings,
When i fitted mine a few Months back as aways it was down to what i could afford,the foam filled tank i bought along with a low pressure webro turbo pump i only had 8mm push on fittings as my throttle body runs at low pressure but it will do for now,
I wonder if i should fit a swirl pot?? i take it just aids better fuel delivery?
Its funny as i was going buy a bracket like yours but a good friend in the motorsport business offered to make me one,here is a few pics if you interested? iam not trying to hijack your thread by the way...honest,
Cheers Scuderia
Once again thanks for the advice on the battery,you don't need to tell me about the prices i have already seem them lol....gulp!!
I have to say i like your fuel tank,pot and fittings,
When i fitted mine a few Months back as aways it was down to what i could afford,the foam filled tank i bought along with a low pressure webro turbo pump i only had 8mm push on fittings as my throttle body runs at low pressure but it will do for now,
I wonder if i should fit a swirl pot?? i take it just aids better fuel delivery?
Its funny as i was going buy a bracket like yours but a good friend in the motorsport business offered to make me one,here is a few pics if you interested? iam not trying to hijack your thread by the way...honest,
Cheers Scuderia
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Re: the rattlebox
haha i like that clamp... thats really nice... the "custom" engraving is what sets stuff off in my opinion.. it shows its a part you`ve thought about rather than just phone up a catalogue and order something...
if your tanks foam filled (as well as helping resist explosions in the worst case scenario) it`ll help stop the fuel sloshing around and should be enough to prvent fuel starvation during hard cornering.. if i was you i`d try without and see how it goes..
as for push on fittings.. theres absolutely nothing wrong with them mate make sure you use decent quality hose clips on them and you`ll have zeo issues.. especially as your system runs on lower pressure...
if your tanks foam filled (as well as helping resist explosions in the worst case scenario) it`ll help stop the fuel sloshing around and should be enough to prvent fuel starvation during hard cornering.. if i was you i`d try without and see how it goes..
as for push on fittings.. theres absolutely nothing wrong with them mate make sure you use decent quality hose clips on them and you`ll have zeo issues.. especially as your system runs on lower pressure...
davenport- Stig Of The Dump
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Re: the rattlebox
nice bit of bling, I think we all get sucked in by the shiny stuff and another nice tidy job
Re: the rattlebox
davenport wrote:haha i like that clamp... thats really nice... the "custom" engraving is what sets stuff off in my opinion.. it shows its a part you`ve thought about rather than just phone up a catalogue and order something...
if your tanks foam filled (as well as helping resist explosions in the worst case scenario) it`ll help stop the fuel sloshing around and should be enough to prvent fuel starvation during hard cornering.. if i was you i`d try without and see how it goes..
as for push on fittings.. theres absolutely nothing wrong with them mate make sure you use decent quality hose clips on them and you`ll have zeo issues.. especially as your system runs on lower pressure...
Cheers,Yeah its a work of art....although its about the only custom part on the car lol but yeah its good to see parts made rather than bought of the shelf but then again for those that can't or don't have the means to do it...its way to easy to say I'll have that one please,
OK i will leave the swirl pot for now and see how i get on,
Keep them updates coming in its looking great and iam sure it will help others in the future,
Cheers Scuderia
My tank is
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Re: the rattlebox
some billet spacers:
once this lots nailed down i can get the pipes made:
ignore the return going to the tank... i`ve changed my mind since that was fitted and need to get a new (longer) pipe made up to feed back into the swirl pot..
once this lots nailed down i can get the pipes made:
ignore the return going to the tank... i`ve changed my mind since that was fitted and need to get a new (longer) pipe made up to feed back into the swirl pot..
davenport- Stig Of The Dump
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Re: the rattlebox
first things first... ITS PIPED UP!!
also managed to aquire some tube for the lower front X-member today...
first job was to make a couple of tabs for the rad to sit on... this chunk of box section was chopped up:
and after a bit of sanding and drilling:
the ends of the chassis legs had some random square holes in them which needed plugging up:
after a few hours i had achieved the start of the removeable section:
with the rad fitted i figured i might aswell see if the fan could be mounted off it too... out with some more box section:
and the fruits of the days tinkering... SHAZZAM:
also managed to aquire some tube for the lower front X-member today...
first job was to make a couple of tabs for the rad to sit on... this chunk of box section was chopped up:
and after a bit of sanding and drilling:
the ends of the chassis legs had some random square holes in them which needed plugging up:
after a few hours i had achieved the start of the removeable section:
with the rad fitted i figured i might aswell see if the fan could be mounted off it too... out with some more box section:
and the fruits of the days tinkering... SHAZZAM:
davenport- Stig Of The Dump
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Re: the rattlebox
Looking good as always davenport,
I tell you something.... your a tool I'd love in my tool box lol,
Keep up the good work its going to be good un when its back down on its paws and running i tell you that,iam excited you must be overwhelmed with excitement,
All the best Scuderia
I tell you something.... your a tool I'd love in my tool box lol,
Keep up the good work its going to be good un when its back down on its paws and running i tell you that,iam excited you must be overwhelmed with excitement,
All the best Scuderia
Scuderia- Moderator
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Re: the rattlebox
Scuderia wrote:I tell you something.... your a tool
hahahahahhaah i get told this (and a lot worse) regularly....
many thanks for the compliments.. yeah that first drive is going to be great but i know as soon as i do i`ll be thinking about what to do next...
i`m quite pleased with how the cars turned out so far and know its gonna a riot on the backroads...
davenport- Stig Of The Dump
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Re: the rattlebox
a short stint at the workshop today..
push button mounted (this will scroll through the various different screens on the digi dash)
also got the level sended fitted into the tank top plate and started nailing the pipes down in the car..
push button mounted (this will scroll through the various different screens on the digi dash)
also got the level sended fitted into the tank top plate and started nailing the pipes down in the car..
davenport- Stig Of The Dump
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Re: the rattlebox
did you have to use a sender that goes with the dash, or did you just modify somthing to fit?
Re: the rattlebox
no pretty much and sender could have been used.. the dash can be calibrated to whatever its reading a signall from...
i beleive 0ohms is full and 70ohms empty for this sender so can tell that to the dash and its all good.. i hope...
got the fitting welded on the catch tank today:
god ridge fittings must be different grade ally to the the rest as it didnt like being welded with the rods i was using.. or it might be down to my lazy weld prep haha.. either way its on...
just gotta allow the tank to breath to atmosphere now and its done.. ready for the pipe to be made!!
i beleive 0ohms is full and 70ohms empty for this sender so can tell that to the dash and its all good.. i hope...
got the fitting welded on the catch tank today:
god ridge fittings must be different grade ally to the the rest as it didnt like being welded with the rods i was using.. or it might be down to my lazy weld prep haha.. either way its on...
just gotta allow the tank to breath to atmosphere now and its done.. ready for the pipe to be made!!
davenport- Stig Of The Dump
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Re: the rattlebox
the mission thursday night was to find a way of allowing the catch tank to breath any pressure passed through from the top end
i think the MOCAL tanks have a posh cap that allows fumes to vent out... - not an option
my old rocker cover had a tiny breather filter - not an option
just drill a few tiny holes - not an option...
no.. what was needed was something trick and time consuming!!
so...
first up i machined a ring with a recess in the base and 3 holes around the edge:
these 3 holes were then marked onto the tank and drilled out to accept a threaded insert.. a big hole in the centre of these was also cut:
finally a piece of foam was cut to sit in the recess of the top ring and then once bolted up will allow the fumes to vent!:
[/QUOTE]
as for this weekend
despite not getting to bed until 5 this morning and ending up with a house full of drunk people after a wedding.. i was determind to do something.. so after a couple of hours of BTCC i went o get busy...
first job was to finish sorting all my poxy nuts and bolts out as having them all in a massive tub was causing a headache.. notice the "box-of-inspiration" already opened!!:
then i had to do something about the slam panel.. unfortunatly it would appear that during is design 1 bloke did the left hand side and someone else did the right hand side as they sure as hell werent the same!!!
[/U][/U]
so i found my old spare panel and jig`d it up so it didn`t collapse when i started cutting it:
once the centre was cut out i built both bits above the headlights up so they are level and matching:
for the middle piece i`m planning something like this:
and will continue the flared holes right across above the headlights... quite happy with it so far!!
i think the MOCAL tanks have a posh cap that allows fumes to vent out... - not an option
my old rocker cover had a tiny breather filter - not an option
just drill a few tiny holes - not an option...
no.. what was needed was something trick and time consuming!!
so...
first up i machined a ring with a recess in the base and 3 holes around the edge:
these 3 holes were then marked onto the tank and drilled out to accept a threaded insert.. a big hole in the centre of these was also cut:
finally a piece of foam was cut to sit in the recess of the top ring and then once bolted up will allow the fumes to vent!:
[/QUOTE]
as for this weekend
despite not getting to bed until 5 this morning and ending up with a house full of drunk people after a wedding.. i was determind to do something.. so after a couple of hours of BTCC i went o get busy...
first job was to finish sorting all my poxy nuts and bolts out as having them all in a massive tub was causing a headache.. notice the "box-of-inspiration" already opened!!:
then i had to do something about the slam panel.. unfortunatly it would appear that during is design 1 bloke did the left hand side and someone else did the right hand side as they sure as hell werent the same!!!
[/U][/U]
so i found my old spare panel and jig`d it up so it didn`t collapse when i started cutting it:
once the centre was cut out i built both bits above the headlights up so they are level and matching:
for the middle piece i`m planning something like this:
and will continue the flared holes right across above the headlights... quite happy with it so far!!
davenport- Stig Of The Dump
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Re: the rattlebox
That breather is work of art lol,loving it as always, matter a fact iam fcking jelous lol,
Now i know where your coming from with the bolts and nuts they have to be in order for me too there is a place for everthing as they say?? well there is for me,
The guys that did that slam panel need to go to spec savers lmfao,
I look forward to more updates although iam not going to be about as iam away with work for a few weeks so i will see you about,
Don't drink all them beers in one go will you:twisted: iam sure you gave it good dam try though
Cheers Scuderia
Now i know where your coming from with the bolts and nuts they have to be in order for me too there is a place for everthing as they say?? well there is for me,
The guys that did that slam panel need to go to spec savers lmfao,
I look forward to more updates although iam not going to be about as iam away with work for a few weeks so i will see you about,
Don't drink all them beers in one go will you:twisted: iam sure you gave it good dam try though
Cheers Scuderia
Last edited by Scuderia on Tue Sep 07, 2010 1:58 pm; edited 1 time in total
Scuderia- Moderator
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Re: the rattlebox
i hope the work away goes smoothly fella... hurry back and get that fiat flyin!!
ALL of those nuts and bolts were in 1 massive tub.. it was looking for 2 M5 stainless washers that i thought.... this really isn`t productive!! hahaha
stainless is now in the plastic tray... mild steel in the ally ones.. M4/5.. M6.. M8.. M10.. sooo much easier to find stuff now...
i have no idea what peugeot were doing with the slam panel.. i cant even work out why it needs to be different either side...
ALL of those nuts and bolts were in 1 massive tub.. it was looking for 2 M5 stainless washers that i thought.... this really isn`t productive!! hahaha
stainless is now in the plastic tray... mild steel in the ally ones.. M4/5.. M6.. M8.. M10.. sooo much easier to find stuff now...
i have no idea what peugeot were doing with the slam panel.. i cant even work out why it needs to be different either side...
davenport- Stig Of The Dump
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Join date : 2010-03-31
Re: the rattlebox
davenport wrote:i hope the work away goes smoothly fella... hurry back and get that fiat flyin!!
ALL of those nuts and bolts were in 1 massive tub.. it was looking for 2 M5 stainless washers that i thought.... this really isn`t productive!! hahaha
stainless is now in the plastic tray... mild steel in the ally ones.. M4/5.. M6.. M8.. M10.. sooo much easier to find stuff now...
i have no idea what peugeot were doing with the slam panel.. i cant even work out why it needs to be different either side...
Yeah iam keen to get back to get more work done on this car and iam not even away yet lol,I'll be back before i know it,
Thinking about the slam panel????would it be different due to left or right hand drive set ups??just a thought,
Cheers Scuderia
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Re: the rattlebox
Awesome work with the catch tank! if I'd made one it would have probably just consisted of a lucozade bottle, tape and a bit of garden hose
gotta love the box of inspiration, i think i would need a pallet if i ever deecided to sort out my stuff
Nice work on the slam pannel too, are you making it so the centre section is removeable for easy engine access???
Aint the 106's the same as a saxo underneath??? The dodgy desighn could be somthing to do with that???
gotta love the box of inspiration, i think i would need a pallet if i ever deecided to sort out my stuff
Nice work on the slam pannel too, are you making it so the centre section is removeable for easy engine access???
Aint the 106's the same as a saxo underneath??? The dodgy desighn could be somthing to do with that???
Re: the rattlebox
big ramps and the "mini-me`s" all finished and done...
got the steel in place and tacked up for the slam panel ready to attack with the Miggy-Miggy:
the jig did the job perfectly and it bolted back in place with zero bother:
all back together again...:
so so so chuffed with this... which is rare for the stuff i make!!!
and to make the day complete the Northern superstar Phil made an appearance with jaffa cakes and lager.. the sun was shining... its what weekends are all about tbh...
got the steel in place and tacked up for the slam panel ready to attack with the Miggy-Miggy:
the jig did the job perfectly and it bolted back in place with zero bother:
all back together again...:
so so so chuffed with this... which is rare for the stuff i make!!!
and to make the day complete the Northern superstar Phil made an appearance with jaffa cakes and lager.. the sun was shining... its what weekends are all about tbh...
davenport- Stig Of The Dump
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Re: the rattlebox
Hi,
The engine bay is looking awesome,
Bold them ramps down or I'll have them
Cheers Scuderia
The engine bay is looking awesome,
Bold them ramps down or I'll have them
Cheers Scuderia
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